Understand the Structural Composition and Working Principle of High-Voltage Metering Boxes

06-06 2025

Understand the Structural Composition and Working Principle of High-Voltage Metering Boxes

High-voltage metering boxes are key equipment in power systems, responsible for accurately measuring and monitoring electrical energy in high-voltage circuits. Gaining a clear understanding of their structural composition and working principles is essential for ensuring proper operation, maintenance, and application. This article will comprehensively introduce these aspects.
1. Structural Composition of High-Voltage Metering Boxes
1.1 Enclosure
The enclosure is the outermost protective layer of the high-voltage metering box, usually made of materials with excellent insulation, corrosion resistance, and mechanical strength, such as stainless steel, aluminum alloy, or high-strength engineering plastics. Its main functions include protecting internal components from external environmental factors like moisture, dust, and mechanical impacts, as well as providing electrical isolation to prevent accidental contact with high-voltage parts, thus ensuring the safety of personnel and equipment.
1.2 Voltage Transformers (VT) and Current Transformers (CT)
  • Voltage Transformers: These are used to step down the high voltage in the power grid to a measurable low voltage level, typically within the range suitable for metering devices, such as 100V. They are designed based on the principle of electromagnetic induction, with primary windings connected in parallel to the high-voltage circuit and secondary windings supplying the metering circuit. VTs ensure that the metering equipment can safely and accurately measure the voltage value in the high-voltage system.

  • Current Transformers: CTs are employed to convert the large current in the high-voltage circuit into a smaller, measurable current, usually 5A or 1A. Similar to VTs, they operate on the electromagnetic induction principle, with primary windings connected in series to the high-voltage current-carrying conductor and secondary windings connected to the metering devices. CTs enable the accurate measurement of electrical current, which is crucial for calculating electrical energy consumption.

1.3 Energy Meters
Energy meters are the core components for measuring electrical energy in high-voltage metering boxes. Modern high-voltage metering boxes often use electronic energy meters, which have higher accuracy, more functions, and better reliability compared to traditional mechanical meters. These meters can calculate active energy, reactive energy, and even measure electrical parameters like power factor, frequency, and voltage unbalance rate. They are usually equipped with communication interfaces, such as RS485, Ethernet, or wireless modules, to facilitate data transmission to the monitoring center.
1.4 Control and Protection Circuits
High-voltage metering boxes are also equipped with control and protection circuits. Control circuits are used to manage the operation of internal components, such as switching on or off the power supply of the metering device. Protection circuits, on the other hand, are designed to safeguard the metering box and the power system from abnormal conditions. They can detect overvoltage, overcurrent, short circuits, and other faults, and trigger protective actions, such as tripping the circuit breaker or sending out alarm signals, to prevent equipment damage and ensure the stability of the power grid.
1.5 Wiring and Terminal Blocks
Wiring in high-voltage metering boxes connects various components, ensuring the proper flow of electrical signals and power. Terminal blocks are used to fix and connect wires, providing a convenient and reliable connection point. High-quality wiring materials and proper wiring arrangements are necessary to reduce electrical resistance, prevent signal interference, and ensure the long-term stable operation of the metering box.
2. Working Principle of High-Voltage Metering Boxes
When high-voltage electricity enters the metering box, voltage transformers and current transformers first perform the conversion of high voltage and large current into measurable low voltage and small current. The converted electrical signals are then transmitted to the energy meter.
The energy meter processes these signals based on specific algorithms. For active energy measurement, it multiplies the measured voltage and current values (after considering the transformation ratios of VT and CT) and integrates them over time to calculate the total electrical energy consumed. For reactive energy measurement, it takes into account the phase difference between voltage and current, using relevant formulas to calculate the reactive power and then integrating it to obtain the reactive energy.
During the operation, the control and protection circuits continuously monitor the electrical parameters and the operating status of the metering box. Once any abnormal conditions are detected, the protection circuits will act immediately to isolate the fault or notify the relevant personnel. At the same time, the energy meter can transmit the measured data to the power grid monitoring center through the communication interface. The monitoring center can then analyze the data, perform remote meter reading, and conduct power consumption management and grid operation optimization.
In summary, the structural composition of high-voltage metering boxes is carefully designed to support accurate measurement, reliable operation, and safety protection, while their working principles are based on the coordinated operation of various components, ensuring the stable and efficient measurement of electrical energy in high-voltage power systems. Understanding these aspects is of great significance for promoting the application and development of high-voltage metering technology.


Shanghai Feilier Electric Co., Ltd